Packaging also leaves the conveyor belt and goes to cartoning machines. These machines fill the products into cartons for packaging; they help to ensuring accuracy and evenness. Industries and models may dictate card speeds, but cartoning machines will generally be able to increase line speed from 30 to 300 cartons per minute to satisfy the demands of high-volume production. In industries such as pharmaceuticals, cosmetics and food production, this velocity greatly increases productivity in line with very strict quality expectations.
Part of a big Pharmaceutical requirement to meet GMP (Good Manufacturing Practices) requirements is achieved with cartoning Machines. They help ensure well-placed products, proper label placement, and airtight seals. One such application of this innovative technology can be seen in the case of a leading pharmaceuticals company that reported a 20% increase in output efficiency after upgrading to an advanced cartoning system. These machines can also underpin track-and-trace systems, vital to ensuring compliance with global requirements for product authenticity and safety.
Cartoning machines can have different layouts, such as horizontal, vertical, and wrap-around. For example, horizontal cartoning machines, which are promising popular for use in food packaging, including snacks and frozen food, can accommodate products up to 250mm wide and 400mm long. High-end systems use servos instead of stepper drives for better applied torque control, which means you can accelerate even at higher speeds without losing steps. Vertical cartoning machines are often the product of choice for bottles or jars, delivering space-saving solutions for facilities with limited space. This versatility makes wrap-around models particularly useful for irregularly shaped products which is greatly desired in cosmetics.
Tools such as PLC (Programmable Logic Controller) systems that automate processes and reduce human intervention are common to cartoning machine technical specifications. As per industry experts, automation reduces operational errors by up to 15%, resulting in less wastage, thereby enhancing profitability. These machines can also be equipped with robotic arms for inserting products and vision systems for quality control to reject defective cartons and keep them off the market.
Another significant aspect is the return on investment (ROI) for cartoning machines. Cost recovery periods are most commonly reported between 18 and 36 months, thanks to labor cost reduction, increased efficiency and reduced waste. When a food manufacturer added cartoning machines to its production lines in 2019, it reported savings of $500,000 a year from less wasted materials and quicker production cycles.
To quote Henry Ford, “The efficiency is doing best what is already being done.” One industry that illustrates this perspective is cartoning machines, where individual industries can practice their own guidance to achieve the optimal packaging while ensuring flexibility. From tuck-in and glue sealed pack types to crash-lock cartons, latest machines can meet various packaging needs, covering product width from 20mm to 250mm.
Packed qty display with its unique features, segregates this cartoning machine from the other competitors, making it a good investment for the businesses looking for high quality packaging. You can read more about these devices and their uses at cartoning machine.