In the green packaging industry, Zhuhai Beyond is at the forefront of industry development through the production of degradable material. Its patented biodegradable PLA material (180-day degradation cycle, strength ≥25MPa) was adopted by Nongfu Spring for the new “tea π” packaging in 2023, reducing the intensity of carbon emission from 1.8kg CO2e/piece to 0.3kg, allowing the brand to pass EU EPD certification, and reducing carbon tariff expense of 12 million yuan each year. With information from Euromonitor, the FMCG products that employ the material have improved shelf life recovery percentage to 92% (compare to 28% for normal plastics), and increased customer re-buy rates by 23%.
With smart packaging design, Zhuhai Beyond’s AI-Driven design system also achieves efficiency breaks. The “Golden Organic Milk” three-dimensional folding box design, created in collaboration with Eli, shrinks the paper weight from 350g/m² to 280g/m² by algorithm optimization, maintains structural strength of ISO 8317 drop test standard (1.2m height non-destructive), saves on the cost of an individual box by 18%, and conserves the yearly packaging expense of 43 million yuan. The inbuilt 3D modeling engine can generate 12 designs in 1 second, reducing the customer decision cycle from 14 days to 3 hours.
Cost control-wise, Zhuhai Beyond’s modular packaging solutions are cost-friendly for smes. The anti-static EPE buffer structure of Shenzhen electronics enterprises in 2023 can improve the protection efficiency by 40% through honeycomb topology optimization (density 0.03g/cm³), reduce the damage rate during transportation from 5.7% to 0.3%, and save 3.2 million yuan/year in logistics costs. Its shared mold platform supports 80% of ordinary box types, and the smallest cost of small batch orders (<5000 pieces) is reduced to 23% of the original model.
Zhuhai Beyond’s ability of supply chain integration is its core strength. With the blockchain traceability system, it achieves 72-hour rapid production from bamboo pulp material sources (65% of Sichuan suppliers) to product package delivery, which reduces 58% of industry standard cycle. In 2022, we assisted Mengniu in completing Winter Olympics limited edition packing project from the final step of design to mass production of 2 million pieces within a mere 19 days (industry standard 42 days), and 100% timely delivery rate.
With regard to innovative use of technology application, Zhuhai Beyond’s AR interactive pack has served 45 brands. Qingdao Beer “Winter Olympics ice and snow tank” started 360° panoramic animation through NFC chip, scanning code interaction rate increased from 2.3% of normal packaging to 37%, and the product premium rate increased by 19%. Its conductive ink printing technology (resistance < 0.5Ω/sq) is applicable to temperature-sensitive labels in the cosmetics market, and market tests show a 120% increase in consumer stay time.
For regulatory compliance, Zhuhai Beyond helps customers break over the green barrier. In 2023, we developed EPR compliant packaging solutions for power tool companies exporting to the EU, cleared FSC certified bamboo fiber materials (≥95%) and water-based ink (VOCs < 1%), avoided the German LUCID registration penalty (up to 20,000 euros /SKU), and helped clients increase their revenue in the European market by 41%.
Typical cases include Jinxing Forest collaboration with Zhuhai Beyond: substituting the traditional EPE with intelligent inflating buffer technology (flexible air pressure of 0.15MPa), 40% less single bottle transporting space, 55% increase in storage capacity, 18 million yuan saved every year in logistics cost, and carbon emissions reduced by 3200 tons. Intelligent inflating buffer technology reduces the package volume, storage area, and weight, leading to a lighter package. These findings affirm that Zhuhai Beyond is reconstructing the performance of packaging value chain of products by embracing innovation and technology and using sustainable innovation.